This state-of-the-art fluidized hopper powder coating machine, designed by our factory, ensures smooth material flow and efficient operation.
Product Main Parameters
| Parameter | Specification |
|---|---|
| Frequency | 110v/220v |
| Voltage | 50/60Hz |
| Input Power | 80W |
| Max Output Current | 100ua |
| Output Power Voltage | 0-100kv |
| Input Air Pressure | 0.3-0.6Mpa |
| Output Air Pressure | 0-0.5Mpa |
| Powder Consumption | Max 500g/min |
| Polarity | Negative |
| Gun Weight | 480g |
| Length of Gun Cable | 5m |
Common Product Specifications
| Component | Details |
|---|---|
| Control Unit | 1 × Control Unit |
| Spraying Gun | 1 × Manual Powder Gun With Gun Cable |
| Spare Parts | 1 × Powder Gun Spare Parts |
| Powder Pump | 1 × Powder Pump |
| Fluidized Tank | 1 × 5L Fluidized Powder Tank |
| Trolley | 1 × Trolley |
| Oil-Water Separator | 1 × Oil-Water Separator |
| Pressure Valve | 1 × Pressure Regulating Valve |
| Hose and Tubes | 1 × Powder Hose, Air Tubes, Grounding Line |
Product Manufacturing Process
The manufacturing process of fluidized hopper powder coating machines involves several precise steps to ensure quality and performance. Initially, the conical or cylindrical shell of the hopper is fabricated using high-grade materials to ensure durability and resistance to wear. The gas distribution plate is precisely perforated to allow uniform gas flow, which is crucial for effective fluidization. High-quality blowers or compressors are assembled to maintain the desired air pressure. The assembly process includes strict quality checks at every stage to ensure that all components integrate seamlessly, resulting in a reliable product that provides consistent operation. This rigorous process ensures that the machine meets the exacting standards needed for industrial applications.
Product Application Scenarios
Fluidized hopper powder coating machines have a wide range of applications across various industries. In the chemical industry, they are essential for handling finely powdered chemicals, ensuring smooth processing without agglomeration. In the pharmaceutical sector, these machines provide precise dosages and uniform mixing necessary for high-quality production. They are also used in the food industry for processing granular products like flour and sugar efficiently. In the construction industry, they ensure the consistent mixing of cement, enhancing the quality of final products. Overall, their versatility makes them ideal for any setting where bulk powder handling is required, contributing to higher productivity and reduced operational costs.
Product After-Sales Service
Our factory offers comprehensive after-sales service for the fluidized hopper powder coating machine. We provide a 12-month warranty, covering any defects in materials or workmanship. If any component is found defective within this period, we will replace or repair it free of charge. Our service includes online technical support and troubleshooting for operational issues, ensuring reduced downtime. We also supply consumable spare parts for the gun at no additional cost during the warranty period. For international customers, we offer video support to guide maintenance and repair procedures effectively.
Product Transportation
We ensure the safe and timely delivery of the fluidized hopper powder coating machine from our factory to your location. The machine is securely packed in a carton or wooden box to prevent damage during transit. We collaborate with trusted logistics providers to offer flexible shipping options tailored to your specific needs. Estimated delivery time is typically within 5-7 days after payment confirmation. We provide tracking information to keep you informed throughout the shipping process, ensuring you receive your product promptly and securely.
Product Advantages
- Improved Flowability: Ensures smooth material movement, minimizing blockages and enhancing productivity.
- Consistent Discharge Rate: Delivers a steady material flow, crucial for consistency in industrial processes.
- Reduced Wear and Tear: Low friction reduces equipment degradation, extending the machine's lifespan.
- Versatility: Compatible with various particle sizes and materials, adaptable to diverse industry needs.
- Cost Efficiency: Minimizes downtime and maintenance, providing a cost-saving solution for bulk material handling.
Product FAQ
- What is a fluidized hopper?
A fluidized hopper is a device designed to handle and transport powders by introducing a gas to create fluid-like movement, enhancing flow and preventing blockages.
- How does our factory ensure product quality?
We employ strict quality control measures at every stage of production, using top-grade materials and precision machinery to ensure high performance and reliability.
- What industries benefit from using fluidized hoppers?
Industries such as chemical, pharmaceutical, food, construction, and mining benefit greatly due to improved material handling and operational efficiency.
- Can the machine handle different powder types?
Yes, our fluidized hopper powder coating machines are versatile and can handle various powder types, including metallic and plastic powders.
- What is the warranty period?
We offer a 12-month warranty on our fluidized hopper powder coating machines, covering any manufacturing defects.
- How does the fluidization process work?
By introducing air into the powder, the particles behave like a fluid, reducing friction and enabling smooth flow through the hopper.
- What are the power requirements?
Our machine operates on 110v/220v frequency and requires 50/60Hz voltage, with an input power of 80W.
- What maintenance is required?
Regular cleaning and inspection are recommended. We provide online support and a guide to assist with maintenance tasks to ensure optimal performance.
- Is technical support available?
Yes, we offer comprehensive online support to assist with setup, operation, and troubleshooting, ensuring seamless operation of your machine.
- What packaging options are available?
We offer secure packing in carton or wooden boxes to ensure safe transportation and delivery to your location.
Product Hot Topics
- Innovations in Fluidized Hopper Design
The latest innovations in fluidized hopper design from our factory focus on improving efficiency and reducing energy consumption. By optimizing the gas distribution system and employing high-quality materials, we enhance not only the performance but also the longevity of the machines. Our design minimizes operational costs and addresses common industry challenges, making our equipment more sustainable and cost-effective.
- Enhancing Bulk Material Handling with Fluidized Hoppers
Fluidized hoppers revolutionize bulk material handling by offering a seamless solution to traditional challenges like clogging and poor flowability. Our factory designs these machines to optimize particle movement and ensure steady discharge rates, offering industries a reliable method to increase productivity and reduce waste.
- Environmental Impact of Advanced Fluidized Hopper Technology
Adopting advanced fluidized hopper technology can significantly reduce environmental footprints in manufacturing. Our factory incorporates sustainable practices and uses eco-friendly materials to manufacture these machines, promoting energy efficiency and reducing emissions during operation, aligning with global sustainability goals.
- Cost-Effectiveness of Factory Direct Fluidized Hoppers
Purchasing fluidized hoppers directly from the factory ensures competitive pricing and superior quality. Our factory's direct sales model eliminates middlemen, providing you with top-tier machines at lower costs, complete with comprehensive support and warranty, making it a wise investment for any business.
- Future Trends in Powder Coating Technology
The future of powder coating technology lies in improving automation and precision. Our factory is at the forefront of these trends, developing fluidized hoppers equipped with smart controls and real-time monitoring, ensuring perfect coating results every time while minimizing resource use.
- Role of Fluidized Hoppers in Modern Industries
Fluidized hoppers play a crucial role in modern industries by ensuring efficient handling of bulk materials. Our factory's advanced machines facilitate smooth operations across sectors like chemicals, pharmaceuticals, and food production, enhancing both quality and output through innovative design.
- Challenges in Fluidized Hopper Manufacturing
Manufacturing fluidized hoppers presents challenges such as ensuring precise gas flow and material compatibility. Our factory overcomes these by employing cutting-edge technology and rigorous testing, resulting in machines that deliver consistent performance and reliability, even in demanding industrial environments.
- Customer Success Stories with Fluidized Hoppers
Many of our customers have experienced significant improvements in productivity using our fluidized hoppers. Our machines not only meet but exceed expectations, offering seamless integration into existing workflows and reducing downtime, which translates to increased profitability and efficiency for our clients.
- Global Reach of Our Fluidized Hopper Technology
Our factory's fluidized hopper technology has reached a global audience, with installations in diverse industries across the Americas, Europe, and Asia. Each machine is tailored to meet specific local requirements, reflecting our commitment to providing versatile and robust solutions worldwide.
- Integrating Fluidized Hoppers into Smart Factories
Integrating fluidized hoppers into smart factories is a growing trend that enhances operational efficiency through automated processes. Our factory offers cutting-edge solutions that connect with IoT systems, allowing for real-time monitoring and control, paving the way for future-ready industrial environments.
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